2.0mm Pitch Wire To Board Connector

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2.0mm Pitch Wire To Board Connector
Details
B2001 Series (Compatible with JST SAN Series)
Category
Board-to-Board Connector
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Description

L010: LED 1.8MM Pitch Board-to-Board Connector

 

Product Features

 

 

Product Overview

The B2001 series is a 2.0mm pitch wire-to-board connector. Its dimensions and electrical configuration are fully compatible with the JST SAN series, making it a versatile, high-power wire-to-board connection solution. The product offers superior load-bearing capacity and stable mating performance, making it suitable for connecting internal wiring harnesses to PCBs in home appliances, industrial control systems, and power supply equipment. It can directly replace imported JST SAN connectors, enabling a low-cost domestic substitution. A full range of multi-pin specifications is available in stock.

product-1319-729
 

 

Key Product Features

 

 

HY and PHB Series Compatibility

The connector matches the Yeonho HY and PHB 2.0mm connection system, including corresponding housing and board-header formats. Existing equipment retains its mating harness and PCB layout when changing connector suppliers.

SMT and Through-Hole Mounting Options

Vertical SMT, right-angle SMT and right-angle through-hole headers share the same mating interface. Automated SMT boards eliminate manual insertion, while through-hole versions create stronger mechanical anchoring where the connector is exposed to repeated cable handling.

Stable 2A Connection Up to 105℃

The connector carries 2.0A at 250V AC/DC and maintains contact resistance within 20mΩ from −25℃ to +105℃. Continuous operation inside heated control enclosures does not require a separate high-temperature connector series.

 

 

Technical Specifications

 

 

Pitch

2.0 mm

Rated Current

2A AC/DC

Rated Voltage

250 V AC/DC

Insulation resistance

≥100 MΩ

Contact Resistance

≤20 mΩ

Dielectric Withstand Voltage

800 V AC/minute

Temperature Range

-40°C to +125°C

Applicable wire gauge

AWG #22–26

 

product-504-417

 

Production Process

 

 

Jiankun's production process adheres to professional quality control standards for electronics manufacturing and is divided into three core stages: front-end manufacturing, mid-end manufacturing and quality control, and back-end warehousing and delivery, as detailed below:
 

Front-End Process: Component Forming
1. Terminal Stamping and Forming
Using high-purity copper strip as raw material, high-speed precision stamping equipment is used for cold-forming terminal blanks. The structural precision and mechanical strength of the terminals are strictly controlled to lay the foundation for subsequent electrical connection performance.
2. Terminal Plating
Qualified external suppliers perform surface treatments such as gold plating, tin plating, and nickel plating to enhance the terminals' conductivity, oxidation resistance, and insertion/removal durability, while meeting industry environmental and reliability requirements such as RoHS and REACH.
3. Injection Molding of Plastic Housings
Engineering plastic pellets (such as PA66 and LCP) are melted at high temperatures using precision injection molding machines and injected into molds to form the connector housing, ensuring dimensional stability, insulation performance, and temperature resistance.
 

Mid-Process Manufacturing and Quality Control
1. Automated Assembly
High-speed pin insertion equipment is used to precisely insert and lock the electroplated terminals into the injection-molded housing, forming the connector's electrical connection structure. A vision positioning system ensures assembly accuracy throughout the entire process.
2. CCD Visual Inspection
A high-resolution CCD vision inspection system is used to automatically inspect for外观 defects (such as terminal deformation or flash on the plastic housing) and dimensional accuracy (such as terminal alignment deviation), with a detection accuracy of up to ±0.01 mm.
3. Tape-and-Reel Packaging
Qualified products are packaged on carrier tapes and cover tapes to meet the SMT automated placement process requirements of downstream customers, while also preventing damage during transportation and storage.
4. Final 100% Inspection
Through a combined "manual visual inspection + electrical performance testing" process, we verify core electrical metrics of the connectors-including electrical continuity, withstand voltage, and insulation resistance-to ensure products comply with industry quality system requirements such as IATF 16949.
 

Back-End Warehousing and Delivery
1. Batch-Based Inventory Management
Qualified products are scanned into inventory via the WMS (Warehouse Management System), enabling production batch traceability, real-time inventory control, and first-in, first-out (FIFO) management.
2. Order Fulfillment and Shipping
Based on customer order requirements, we complete picking and preparation, arrange shipping through our logistics system, and provide batch traceability reports and Certificate of Conformity (COC) throughout the process to ensure on-time delivery and traceable quality.

 

Production process

 

Production Site

 

 

Jiankun Connectors' core production base operates under the IATF 16949 automotive quality management system, combined with the ISO 9001 general quality standard. Focusing on the performance requirements of compact product structures and highly reliable connections, the facility has established a fully automated production chain covering "raw material processing – component molding – finished product assembly – quality inspection." Through specialized workshop zoning, precise division of labor, and the use of intelligent equipment, we ensure controllable quality and efficiency at every stage, providing robust hardware support for high-end applications across the automotive, medical, and digital sectors.

 

Injection Molding Workshop: High-Precision Automated Molding, Laying a Solid Foundation for the Quality of Microstructural Components
As the core operational unit of the "injection molding raw materials division," the injection molding workshop focuses on the precision molding of plastic structural components such as connector micro-housings and internal latches. Throughout the entire process, it aligns with the design requirements for compactness and high rigidity:

  • Equipment and Process Control
  • Process Quality Verification
     

Stamping Workshop: Precision Copper Strip Processing, Empowering the Core Performance of Micro Terminals
As the key processing area within the "Copper Strip Raw Materials Branch," the Stamping Workshop specializes in the precision stamping of micro-terminals, providing the core substrate necessary to ensure the products' electrical performance-including low contact resistance and high connection stability:

  • Equipment and Raw Material Configuration
  • Process Seamless Integration
     

Assembly Shops I and II: Automated Integrated Assembly, Achieving Closed-Loop Process Quality Control
Assembly Workshops I and II focus on core assembly processes. Through the deployment of multiple sets of intelligent automated production lines, they receive qualified components from the stamping and injection molding operations to complete core processes such as terminal crimping and component integration, while simultaneously performing precise verification of the assembly process:

  • Automated Precision Assembly
  • Integrated In-Line Inspection
     

End-to-End Autonomous Production Layout: Dual Assurance of Efficiency and Quality
Centered on an end-to-end autonomous production layout, the facility breaks down barriers across all stages-from raw material processing and component forming to finished product assembly. Through a digital management system, all workshops share production data, enabling precise traceability of raw material batches, equipment parameters, and inspection data for every production batch.This integrated layout not only shortens production cycles to meet the bulk delivery requirements of clients across multiple sectors but also establishes a fully controllable quality management system through standardized processes and end-to-end inspection.

 

product-1257-685

 

Packaging and Transportation

 

 

1. Standardized Packaging Design
JKUN adopts industry-standardized packaging solutions. Products are neatly packed into dedicated cartons according to their specifications and uniformly secured to pallets after packaging. This ensures orderly stacking while facilitating forklift loading and unloading, significantly improving operational efficiency in warehousing and transit.
 

2. Standard Storage Requirements
Products must be stored in their original, undamaged packaging at all times in a clean, dry warehouse. We recommend prioritizing areas that are protected from light, with minimal temperature and humidity fluctuations, and low humidity. Additionally, avoid subjecting the packaging to external pressure or impact to prevent damage that could affect product performance.
 

3. Flexible Shipping Options
To meet diverse order requirements and logistics coverage, the products offer a variety of shipping methods, including full-truckload road transport (trucks), international express services (such as UPS, TNT, FedEx, EMS, and DHL), air freight, and ocean freight, which can be flexibly adapted to specific scenarios.
 

4. Transportation and Handling Precautions

  • During transport, take special care to prevent the packaging from coming into contact with sharp objects and to avoid violent impacts, as these can cause packaging damage that may affect product quality;
  • Under normal transportation and proper handling conditions, this product does not pose any undue health hazards; however, loading and unloading safety must still be prioritized to prevent non-compliant operations;
  • Packaging materials must be properly disposed of; indiscriminate disposal is strictly prohibited, and both environmental requirements and operational standards must be observed.

 

product-791-681

 

Quality Assurance and Quality Control

 

 

Our company's quality management system is built upon a framework of internationally recognized certification standards, establishing a three-pronged quality assurance model comprising "system certification endorsement + end-to-end process control + full lifecycle traceability." This ensures that product quality remains stable and reliable, meets all compliance standards, and fully satisfies the market access requirements and application standards of diverse global markets.
 

Quality Assurance System Empowered by Authoritative Certifications
The company has established a multi-tiered compliance system covering quality, environmental, and industry-specific areas. Through the dual support of standardized management systems and product certifications, we have laid a solid foundation for product quality:
1. IATF 16949 Automotive Quality Management System Certification
2. ISO 9001 Quality Management System Certification
3. ISO 14001 Environmental Management System Certification
4. UL/CUL Product Safety Certification
5.CE Product Compliance Certification
 

End-to-End, Closed-Loop Quality Control Measures
Leveraging authoritative certification systems, the company has established a seamless, end-to-end quality control mechanism covering "incoming materials – production – finished products" to ensure the precise interception of nonconforming products:
1. Incoming Quality Control (IQC)
2. In-Process Quality Control (IPQC)
3. Final Inspection of Finished Products (FQC)
 

Full Lifecycle Quality Traceability and Continuous Improvement
The company has established a traceability system using unique product batch identifiers. Through batch codes, it enables end-to-end traceability of raw material sources, production equipment, process parameters, testing data, and operators, ensuring that quality issues can be precisely pinpointed and quickly investigated.At the same time, in accordance with the continuous improvement requirements of ISO 9001, we regularly collect customer application feedback and production process quality data to conduct systematic data analysis and process optimization. This drives the dynamic enhancement of our quality management system and product quality, thereby continuously improving customer satisfaction.

 

product-775-837

 

 

 

Frequently Asked Questions
 
 

Can I get samples for compatibility testing?

 

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Yes. Free standard samples are available for mating and PCB assembly tests.

What is the production lead time?

 

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Standard orders are completed within 7–10 days.

Which connector series can it replace?

 

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The A2002 series is compatible with YEONHO HY and PHB connector systems.

Are vertical and right-angle PCB headers available?

 

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Yes. Both vertical and right-angle header configurations are available.

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