Jumper Header Connector

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Jumper Header Connector
Details
Pitch: 2.54mm
The L015 is a jumper header connector designed for T8/T5 and other linear LED tubes. Its core advantages include 2.54mm standard pitch multi-circuit transmission, dual-process multi-configuration end cap compatibility, ultra-wide temperature tolerance, and a patented high-reliability structure, addressing the power and signal connection needs of linear LED tubes.
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Description

L015: Jumper Header Connector

 

Product Features

 

 

The L015 is a jumper header connector designed for T8/T5 and other linear LED tubes. Its core advantages include 2.54mm standard pitch multi-circuit transmission, dual-process multi-configuration end cap compatibility, ultra-wide temperature tolerance, and a patented high-reliability structure, addressing the power and signal connection needs of linear LED tubes.

The 2.54mm standard pitch allows flexible PIN configurations to meet the functional requirements of basic, smart dimming, and high-end networked tubes, eliminating the need for additional molds to fit mainstream modules.

Multiple connector configurations are available, including DIP straight-through, SMT surface mount, and 90° angled insertion. These designs optimize installation within limited tube end-cap space, reduce wire harness crossing, and improve assembly efficiency.

The operating temperature range is -40℃ to +110℃, ensuring reliable performance in low-temperature outdoor startups and high-temperature tube operation. A 1000V AC/min withstand voltage and ≥1000MΩ insulation resistance protect against power grid fluctuations, lightning-induced shocks, and short-circuit risks in humid environments.

The patented end-cap connection structure provides foolproof positioning to prevent assembly errors. Reinforced anti-vibration pins, low contact resistance (≤20mΩ), and a sealed adaptation structure reduce dust and moisture intrusion, ensuring reliable operation.

 

Product Specification

 
product-1024-427

Rated Current

2A AC/DC

Rated Voltage

250V AC/DC

Insulation Resistance

≥1000MΩ

Contact Resistance

≤20mΩ

Withstand Voltage

1000V AC/minute

Temperature Range

-40℃ ~ +110℃

 

Application Scenarios

The L015 series is designed for T8/T5 linear LED tubes, including indoor general lighting, outdoor municipal lighting, commercial engineering, and high-end smart tubes. It is suitable for applications requiring stability, durability, automated mass production, and operation in complex environments.

• Indoor lighting: Provides stable power supply for offices, underground parking lots, and other spaces.

• Outdoor municipal lighting: Withstands extreme temperatures and power grid fluctuations.

• Commercial engineering: Supports smart dimming and automated batch production.

• High-end smart tubes: Supports multi-circuit expansion, networking, and remote control.

This series also enables universal adaptation for mass production, eliminating the need for separate molds. After-sales maintenance is simplified, allowing direct replacement of connectors without replacing the lamp tube or driver board, reducing costs and downtime.

product-648-426

 

Production Process

 

 

The L015 adopts a dual-branch parallel production model. Copper strip substrates undergo high-precision stamping and standardized surface treatment, while injection molding raw materials are processed simultaneously with strict quality control. After both branches, products undergo automated pin assembly, CCD visual inspection, tape packaging, and full-process final inspection to ensure consistent quality.

Production process

Production Site

 

JKUN's core production base covers all processes, with specialized workshops and a precise division of labor for standardized production and quality control.

 
 

Injection molding workshop

High-precision automated equipment ensures plastic part quality, serving as a core link in the injection molding process.

 
 
 

Stamping workshop

Precision equipment produces accurate copper terminals for electroplating.

 
 
 

Assembly workshops

Automated production lines with online testing integrate assembly and inspection, forming a closed-loop process that ensures stable, consistent product quality and meets customer delivery requirements.

 

 

workshop

Packaging & Transportation

 

 

Products are packaged using industrial-grade standardized methods, neatly sorted into custom corrugated boxes and secured on pallets. Storage must maintain the original packaging in a clean, dry environment. Transportation methods are flexible, including road, express, air, and sea, with an emphasis on protection, operational safety, and environmental compliance.

Package &Transportation

Quality Assurance & Control

 

 

JKUN Connector implements rigorous QA/QC processes, ensuring consistent product performance. Certifications are provided to validate product quality.

certificate

 

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