1.0mm Pitch Wire To Board Connector

A1006: 1.0 mm pitch wire-to-board connector

 

 

 

 

Widely used in precision electronic products such as industrial control modules, digital electronics, medical devices, instruments and meters, security cameras, small household appliances, and automotive electronics.

 

 

Pitch	1.0 mm
Rated Current	1 A AC/DC
Rated Voltage	50 V AC/DC
Insulation Resistance	≥1000 MΩ
Contact Resistance	≤20 mΩ
Withstand voltage	500 V AC/minute
Temperature Range	-25°C to +85°C
Applicable wire gauge	AWG #28–32

 

 

 

Jiankun's production process adheres to professional quality control standards for electronics manufacturing and is divided into three core stages: front-end manufacturing, mid-end manufacturing and quality control, and back-end warehousing and delivery, as detailed below:
 

Front-End Process: Component Forming
1. Terminal Stamping and Forming
Using high-purity copper strip as raw material, high-speed precision stamping equipment is used for cold-forming terminal blanks. The structural precision and mechanical strength of the terminals are strictly controlled to lay the foundation for subsequent electrical connection performance.
2. Terminal Plating
Qualified external suppliers perform surface treatments such as gold plating, tin plating, and nickel plating to enhance the terminals' conductivity, oxidation resistance, and insertion/removal durability, while meeting industry environmental and reliability requirements such as RoHS and REACH.
3. Injection Molding of Plastic Housings
Engineering plastic pellets (such as PA66 and LCP) are melted at high temperatures using precision injection molding machines and injected into molds to form the connector housing, ensuring dimensional stability, insulation performance, and temperature resistance.
 

Mid-Process Manufacturing and Quality Control
1. Automated Assembly
High-speed pin insertion equipment is used to precisely insert and lock the electroplated terminals into the injection-molded housing, forming the connector's electrical connection structure. A vision positioning system ensures assembly accuracy throughout the entire process.
2. CCD Visual Inspection
A high-resolution CCD vision inspection system is used to automatically inspect for外观 defects (such as terminal deformation or flash on the plastic housing) and dimensional accuracy (such as terminal alignment deviation), with a detection accuracy of up to ±0.01 mm.
3. Tape-and-Reel Packaging
Qualified products are packaged on carrier tapes and cover tapes to meet the SMT automated placement process requirements of downstream customers, while also preventing damage during transportation and storage.
4. Final 100% Inspection
Through a combined "manual visual inspection + electrical performance testing" process, we verify core electrical metrics of the connectors-including electrical continuity, withstand voltage, and insulation resistance-to ensure products comply with industry quality system requirements such as IATF 16949.
 

Back-End Warehousing and Delivery
1. Batch-Based Inventory Management
Qualified products are scanned and received into inventory via the WMS (Warehouse Management System), enabling production batch traceability, dynamic inventory control, and first-in, first-out (FIFO) management.
2.Order Fulfillment and Shipping
We complete order picking and preparation according to customer requirements, arrange shipping through our logistics system, and provide batch traceability reports and Certificate of Conformity (COC) throughout the process to ensure on-time delivery and traceable quality.

 

 

 

Jiankun Connectors' core production base operates under the IATF 16949 automotive quality management system, integrated with the ISO 9001 general quality standard. Focusing on the performance requirements of compact product structures and highly reliable connections, we have established a fully automated production chain covering "raw material processing – component molding – finished product assembly – quality inspection." Through specialized workshop zoning, precise division of labor, and the use of intelligent equipment, we ensure controllable quality and efficiency at every stage, providing robust hardware support for high-end applications across the automotive, medical, and digital sectors.
 

Injection Molding Workshop: High-Precision Automated Molding, Laying a Solid Foundation for the Quality of Microstructural Components
As the core operational unit of the "injection molding raw materials division," the injection molding workshop focuses on the precision molding of plastic structural components such as connector micro-housings and internal latches. Throughout the entire process, it aligns with the design requirements for compactness and high rigidity:

• Equipment and Process Control
• Process Quality Verification
   

Stamping Workshop: Precision Copper Strip Processing, Empowering the Core Performance of Micro Terminals
As the key processing area within the "Copper Strip Raw Materials Branch," the Stamping Workshop specializes in the precision stamping of micro-terminals, providing the core substrate necessary to ensure the products' electrical performance-including low contact resistance and high connection stability:

• Equipment and Raw Material Configuration
• Process Seamless Integration
   

Assembly Shops I and II: Automated Integrated Assembly, Achieving Closed-Loop Process Quality Control
Assembly Workshops I and II focus on core assembly processes. Through the deployment of multiple sets of intelligent automated production lines, they receive qualified components from the stamping and injection molding processes to complete core procedures such as terminal crimping and component integration, while simultaneously performing precise verification of the assembly process:

• Automated Precision Assembly
• Integrated In-Line Inspection
   

End-to-End Autonomous Production Layout: Dual Assurance of Efficiency and Quality
Centered on an end-to-end autonomous production layout, the facility breaks down barriers across all stages-from raw material processing and component forming to finished product assembly. Through a digital management system, all workshops share production data, enabling precise traceability of raw material batches, equipment parameters, and inspection data for every production batch.This integrated layout not only shortens production cycles to meet the bulk delivery requirements of clients across multiple sectors but also establishes a fully controllable quality management system through standardized processes and end-to-end inspection.

 

 

 

1. Standardized Packaging Design
JKUN adopts industry-standardized packaging solutions. Products are neatly packed into dedicated cardboard boxes according to their specifications and uniformly secured to pallets after packaging. This ensures orderly stacking while facilitating forklift loading and unloading, significantly improving the efficiency of warehousing and transit operations.
 

2. Standard Storage Requirements
Products must be stored in their original, undamaged packaging at all times in a clean, dry warehouse. We recommend prioritizing areas that are protected from light, with minimal temperature and humidity fluctuations, and low humidity. Additionally, avoid subjecting the packaging to external pressure or impact to prevent damage that could affect product performance.
 

3. Flexible Shipping Options
To meet diverse order requirements and logistics coverage, the products offer a variety of shipping methods, including full-truckload road transport (trucks), international express services (such as UPS, TNT, FedEx, EMS, and DHL), air freight, and ocean freight, which can be flexibly adapted to specific scenarios.
 

4. Transportation and Handling Precautions

• During transport, take special care to prevent the packaging from coming into contact with sharp objects and to avoid severe impacts, as these can cause packaging damage that may affect product quality;
• Under normal transportation and proper handling conditions, this product does not pose any undue health hazards; however, loading and unloading safety must still be prioritized to prevent non-compliant operations;
• Packaging materials must be properly disposed of; indiscriminate disposal is strictly prohibited, and both environmental requirements and operational standards must be observed.

 

 

 

Our company's quality management system is built upon a framework of internationally recognized certification standards, establishing a three-pronged quality assurance model comprising "system certification endorsement + end-to-end process control + full lifecycle traceability." This ensures that product quality remains stable and reliable, meets all compliance standards, and fully satisfies the market access requirements and application standards of various global markets.
 

Quality Assurance System Empowered by Authoritative Certifications
The company has established a multi-tiered compliance system covering quality, environmental, and industry-specific areas. Through the dual support of standardized management systems and product certifications, we have laid a solid foundation for product quality:
1. IATF 16949 Automotive Quality Management System Certification
2. ISO 9001 Quality Management System Certification
3. ISO 14001 Environmental Management System Certification
4. UL/CUL Product Safety Certification
5. CE Product Compliance Certification
 

End-to-End, Closed-Loop Quality Control Measures
Leveraging an authoritative certification system, the company has established a seamless, end-to-end quality control mechanism covering the entire process from "incoming materials-production-finished products," enabling the precise detection and rejection of nonconforming products:
1. Incoming Quality Control (IQC)
2. In-Process Quality Control (IPQC)
3. Final Inspection of Finished Products (FQC)
 

Full Lifecycle Quality Traceability and Continuous Improvement
The company has established a traceability system using unique product batch identifiers. Through batch codes, it enables end-to-end traceability of raw material sources, production equipment, process parameters, testing data, and operators, ensuring that quality issues can be precisely pinpointed and quickly investigated.At the same time, in accordance with the continuous improvement requirements of ISO 9001, we regularly collect customer application feedback and production process quality data to conduct systematic data analysis and process optimization. This drives the dynamic enhancement of our quality management system and product quality, thereby continuously improving customer satisfaction.