Inline Connectors Wire To Wire Waterproof

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Inline Connectors Wire To Wire Waterproof
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Pitch: 2.50mm
The QC2508 is a 2.50mm pitch waterproof wire-to-wire inline connector specifically designed for demanding automotive applications. Its high-reliability design ensures stable connections across various in-vehicle electronic systems.
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Wire-to-Wire Connector
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Description

QC2508: 2.50mm Pitch Inline Connectors Wire to Wire Waterproof

 

Product Features

 

The QC2508 is a 2.50mm pitch waterproof wire-to-wire inline connector specifically designed for demanding automotive applications. Its high-reliability design ensures stable connections across various in-vehicle electronic systems.

The connector features an innovative multi-layer integrated sealing structure, providing comprehensive waterproof protection. A built-in high-elasticity waterproof ring at the front serves as the initial sealing barrier. The main body integrates an articulated rear cover, which, when precisely snap-fitted, evenly compresses the sealing plug, forming a pre-assembled waterproof structure. The connector meets the IP67 waterproof standard, fully satisfying sealing requirements under harsh conditions such as outdoor driving or humid environments.

For assembly, professionally crimped terminals can be directly and precisely inserted through pre-set holes in the rear cover. This design prevents mechanical damage to the sealing plug during assembly, ensures stable waterproof performance, simplifies wire harness production, and improves assembly efficiency while reducing production costs.

Product Features

 

Product Specification

 

 

Pitch

Rated Current

Rated Voltage

Insulation Resistance

Contact Resistance

Withstand Voltage

Temperature Range

Suitable Wire Gauge

2.5mm

5A AC/DC

250V AC/50V DC

≥100MΩ

≤30mΩ

1000V AC/minute

-40℃~+105℃

0.3~0.5mm²

 

Industry Standards

Compliant with automotive industry standards, including USCAR 2.0 and QC/T 1067-2017.

Application Scenarios

The QC2508 connector is ideal for demanding in-vehicle connections requiring high reliability and robust waterproofing. It is suitable for connecting various automotive electronic devices, providing stable, durable, and waterproof connections under complex automotive conditions, fully meeting stringent automotive industry requirements.

Application

 

Production Process

 

 

A dual-branch parallel production model is used:

  • Copper strip branch: Copper strips are stamped and electroplated to produce high-conductivity terminals.
  • Injection molding branch: Raw materials are processed into precision plastic components via automated injection molding.

After both branches are completed, electroplated terminals and molded parts are combined for component assembly. The process includes CCD inspection, automated taping, final inspection, warehousing, and shipping. The entire workflow is fully covered by automated systems to ensure consistency and quality.

Production process

Packaging and Transportation

 

 

Products are packaged using standardized methods. Each unit is neatly placed in appropriately sized cardboard boxes and secured onto pallets for easy forklift handling. Storage should be in a clean, dry, and dark warehouse with minimal fluctuations in temperature and humidity.

Multiple transportation methods are supported, including road, air, sea, and express delivery. During transit, packaging must be protected from sharp objects and excessive impacts to ensure product integrity.

Package & Transportation

Production Site

 

The production base operates with fully independent and automated processes:

 
 

Injection molding workshop

Automated equipment processes plastic components, controlling dimensional precision and material consistency.

 
 
 

Stamping workshop

Precision equipment stamps copper terminals and prepares parts for electroplating.

 
 
 

Assembly workshops

Automated production lines handle terminal assembly and initial inspection with integrated CCD testing.

 

This setup ensures efficient, high-quality production and consistent fulfillment of orders.

 

workshop

Quality Assurance: Authoritative Certification & Patents

 

 

The company holds multiple authoritative system certifications, including IATF 16949, ISO 9001, ISO 14001, ISO 45001, and GB/T 27922-2011. In addition, it owns numerous utility model patents. A comprehensive quality control mechanism throughout the production process ensures product compliance, stability, and reliability.

 

product-1147-759

product-1150-504

 

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